Pressure-Independent-Balancing-Control-Valves-by-rapid-controls

Pressure Independent Balancing Control Valves

“RC” make pressure independent balancing control valves (PIBCV) is designed, tested and manufactured in-house with features and uses mentioned below.

“RC” pressure independent balancing control valves (PIBCV) are designed, tested, and manufactured in-house to ensure exceptional performance and reliability. These valves combine flow regulation and pressure balancing in a single unit, offering the following key features and applications

Use

Mostly used in Air conditioning systems such as F.C.U., A.H.U. and zones for controlling the right amount of flow required for heating and cooling application the pressure deferential can be checked by inlet outlet test point.

Features

  • Dynamic self balancing design
  • Upto 1800 LPH flow design
  • Pressure differential range 20
  • 600 kPa-Snap acting and modulating control type
  • Test points for measuring pressure differential

Principal

  1. The media enters from inlet port(6) then it flow through variable presetting opening(9) which is connected to dial for presetting(10) then it flow through dynamic balancing seat(7) then it flow through ON/OFF seat(4) which is connected to valve stem(3).
  2. In case of change in pressure differential the diaphragm(8) expands or contracts, which open or close dynamic balancing seat (7), thus automatically/dynamically balancing the change in pressure differential.
  3. In case, of pre-setting, the measurement of the differential pressure across can be checked by electronic manometer and adjustment can be made by dial for pre-setting(10).
  4. The actuator would be installed for ON/OFF operation, the actuator is connected with valve stem(3),which is connected to valve ON/OFF seat (3) and actuator open or close the valve seat.
  5. In case, operation W/o actuator. manual knob can be used to control valve stem(3) which is connected to valve ON/OFF seat(4)

Calculation

Formula for Calculating Volume of Flow

VLPH = (Q × 1000) / (1.163 × ΔT)

Where:
Q = Energy demand in kW
ΔT = Temperature differential in Kelvin (K)

Example:

Q = 2.3 kW
ΔT = 8 K
VLPH = (2.3 × 1000) / (1.163 × 8) = 247.2056 LPH

Suggestion:
Add 10% extra while selecting valve size (valve performance is best at 90% output).

Tables

Valve size volumetric flow chart with dial for pre-setting(10) valves

DIAL

15MM (LPH)

15MM (Kpa)

20MM (LPH)

20MM (Kpa)

25MM (LPH)

25MM (Kpa)

1.0

500

27

500

35

850

30

1.2

573

27

586

35

971

30

1.4

636

27

669

35

1089

30

1.6

692

27

749

35

1198

30

1.8

746

27

826

35

1296

30

2.0

800

27

900

35

1380

30

2.2

855

27

971

35

1450

30

2.4

913

27

1040

35

1505

30

2.6

974

27

1106

35

1546

30

2.8

1037

27

1169

35

1577

30

3.0

1100

27

1230

35

1600

30

3.2

1161

27

1288

35

1640

30

3.4

1216

27

1344

35

1680

30

3.6

1261

28

1398

35

1720

31

3.8

1291

28

1450

35

1760

31

4.0

1300

28

1500

35

1800

31

NOTE:- Estimated data based on volumetric flow

Working pressure – 25 kg/cm²

Shell leakage test – 32 kg/cm²

Valve type – ON/OFF type

Working type – NO type (push to close)

Valve body – Brass as per IS:8737

Valve stem – S.S.304

Valve seat – Brass as per IS:319 grade DCB-I

All springs – S.S.304

Diaphragm – N.B.R.

Piston – Brass as per IS:319 grade DCB-I

Pre-setting knob (MOC) – ABS plastic

Variable pre-setting – Brass as per IS:319 grade DCB-I

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